Gantry Hom Vertical Machining Center
Product Description
Lub tshuab txais cov qauv choj siab nrog lub rooj ua haujlwm ruaj khov. Tag nrho cov axis txav tau tshwm sim saum lub rooj ua haujlwm, uas tseem nyob ruaj khov. Lub eeb ntev ntawm sab laug thiab sab xis txaj txhawb nqa ib lub thawv - hauv - lub thawv ntoo khaub lig, uas txav raws X- axis ua ke nrog tus ram. Lub tshuab nta lub kaw ntom ntom - ncej qauv. Cov khoom tseem ceeb suav nrog lub txaj, lub rooj ua haujlwm, sab laug / txoj cai eeb, crossbeam, carriage, thiab ram yog tag nrho cov cam khwb cia los ntawm siab -lub zog cam khwb cia hlau siv resin-bonded xuab zeb molding. X thiab Y axes siv Alpha iav khib tsav nrog dual- iav tiv thaiv- rov qab txo qis. Z axis siv lub loj- txhuas precision ballscrew nrog nitrogen lub tog raj kheej counterbalance los offset tus ram tus kheej - nyhav. Linear scales yog ntsia rau ntawm X-axis (sab hauv ntawm sab laug / sab xis txaj), Y-axis (crossbeam), thiab Z-axis (ram) rau tag nrho kaw- voj tswj, them nyiaj rau cov khoom siv sib kis hauv lub sijhawm. Raws li ib tuggantry hom ntsug machining chaw, ceev traverse tus nqi ncav cuag 30/30/20 m / min. Lub tsib-axis milling taub hau txhawb kev sib hloov hauv lub dav hlau kab rov tav (C-axis ncig Z-}axis) thiab tilting hauv lub dav hlau ntsug (A-axis ncig X-axis thaum C=0}℃). Cov tsib axes no yog tag nrho interpolated nyob rau hauv CNC tswj.
Tshuab Specifications
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Yam khoom |
Chav tsev |
Tsis muaj |
Lus hais |
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Lub rooj ua haujlwm |
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Lub rooj loj |
mm |
3000×10000 |
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Max. rooj load |
kg/m² |
8000 |
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T- qhov dav × suab |
mm |
28×250 |
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Machining Range |
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Qhov nrug nruab nrab ntawm kab (clearance) |
mm |
4200 |
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Spindle qhov ntswg rau saum rooj |
mm |
200-1700 |
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X / Y / Z axis taug kev |
mm |
10500/3000/1500 |
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Ceev |
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X / Y / Z axis ceev traverse |
m/min |
30/30/20 |
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Txiav pub tus nqi |
m/min |
20 |
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AC Swivel Head (Torque Tsav Direct Drive) |
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Hom |
- |
Mepro |
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A / C axis max. swivel ceev |
rpm ua |
60/60 |
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A / C axis max. lub zog |
N.m |
1060/1350 |
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A / C axis ntsuas torque (S1-100%) |
N.m |
700/715 |
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A / C axis braking torque |
N.m |
4000/4000 |
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A/C axis positioning raug |
arc.sec |
8"/8" |
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A / C axis swivel ntau yam |
deg |
± 110℃/ ± 360 degree |
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Spindle |
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Spindle taper |
- |
HSK{0}}A100 |
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Spindle ceev ntau yam |
rpm ua |
Rated 2580 / Max . 10000 |
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Spindle zog (S1-100%) |
kW |
54 |
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Spindle torque (S1-100% / S6-40%) |
N.m |
200 / 240 |
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Tsav & Kev Qhia |
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X / Y axis tsav hom |
- |
Alpha iav khib (dual- iav tiv thaiv-backlash) |
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Z axis ballscrew spec. |
- |
6340 |
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X / Y / Z axis qhia hom |
- |
4-55 cov lus qhia hnyav rau menyuam yaus |
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Tswj System |
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CNC system |
- |
Siemens SIEMENS IB |
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Tshuab raug(raws li GB/T33150-2016) |
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Positioning raug (X/Y/Z) |
mm |
0.04/0.023/0.012 |
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Rov ua dua (X / Y / Z) |
mm |
0.035/0.018/0.01 |
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Lwm tus |
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Lub zog xav tau |
kVA ua |
150 |
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Cua siab xav tau |
Kg / cm² |
6-8 |
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Pem teb thaj chaw approx. (L × W × H) |
m |
16×7.8×6 |
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Khoom Paub meej
Ultra-Long X-Axis Ncig Tebchaws + Tag Nrho Kaw-Loop Control
X-axis taug kev yog 10500mm nrog lub rooj 10000mm. Linear scale yog mounted rau sab hauv ntawm sab laug thiab sab xis txaj, pub cov ntaub ntawv tiag tiag eeb txoj hauj lwm rov qab mus rau lub system. Tag nrho kaw - voj tswj ntsuas qhov tseeb ntawm lub cev tsis yog lub cev muaj zog encoder xam txoj hauj lwm - them rau thermal expansion thiab backlash. Rack drives muaj kev loj hlob thermal loj tshaj 10-meter taug kev - linear scales them nyiaj rau lub sijhawm. Lub kaw lus kuj tseem siv X-axis linear scales los saib xyuas qhov sib txawv ntawm qhov sib txawv ntawm ob sab, kom ntseeg tau tias synchronization ntawm dual tsav motors.
Torque Motor Direct Drive AC Swivel Head
Lub taub hau AC lub taub hau siv Mepro torque motors rau kev tsav ncaj qha - ib lub cev muaj zog rau A thiab C axes, tsis muaj zog, cab iav, lossis siv hlua. Zero backlash, tsis muaj iav hnav, kev co -dawb thiab suab nrov- ua haujlwm dawb. Braking torque ntawm 4000N.m tiv thaiv lub taub hau poob thaum lub zog hluav taws xob lossis nres thaum muaj xwm txheej ceev. A-axis ± 110℃muaj 5℃ntau dua li cov pa ± 105 degree, muab kev tshem tawm ntau dua rau kev ua haujlwm ntawm lub tsev pheeb suab sab nrauv thiab cov kab noj hniav sib sib zog nqus pwm machining.
Box-hauv-Box Symmetrical Crossbeam
Lub crossbeam siv lub thawv symmetrical-hauv- lub thawv qauv - lub ram yog zes rau hauv thiab tuav los ntawm plaub txoj kev qhia. Lub spindle centerline yog positioned nyob rau hauv geometric centre ntawm crossbeam thiab ram. Thaum ambient kub hloov, thermal expansion yog symmetrical, ua rau tsawg kawg spindle centerline hloov chaw.
Dual-Gear Anti-Backlash Rack Drive
X thiab Y axes feature dual- iav tiv thaiv- rov qab txo qis tsav. Txhua lub eeb mounts ob lub planetary reducers - ob qho tib si tso zis iav mesh nrog tib lub khib, offset los ntawm ib nrab ntawm cov hniav pitch nrog preload kom tshem tawm backlash. Tsis muaj kev poob siab thaum thim rov qab, tsis muaj kev vibration thaum milling.
Z-Axis Nitrogen Counterbalance
Nitrogen cylinders offset tus ram tus kheej - nyhav. Lub ballscrew tsuas yog ua haujlwm dynamic loads thaum lub sij hawm acceleration / deceleration, thaum static loads yog nqa los ntawm nitrogen cylinders, txo cov ntsia hlau hnav.
Txias & Chip Tshem Tawm System
Sab nraud coolant hom. Ntsia hlau- hom nti conveyors ntawm ob sab ntawm lub txaj hloov chips mus rau pem hauv ntej kawg, qhov twg cov scraper conveyor tso rau hauv lub tawb nqa khoom. Lub txee hluav taws xob tau nruab nrog huab cua- txias hom kub tswj kom tswj tau qhov kub thiab txias, muab kev tiv thaiv ya raws, kev co tiv thaiv, thiab EMI shielding.
Lubrication System
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Daim ntawv thov |
Roj Hom |
Muaj peev xwm |
Specification |
Refill Interval |
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Ballscrews / Guideways / Slideways |
Guideway roj |
2L |
ISO VG68 |
Refill raws li cov roj qis qis lub tswb ceeb toom |
Pom zoo Hom (yeem):
ISO VG68: Plhaub TONNA T68 lossis Great Phab Ntsa L-G68 cov lus qhia roj
Centralized tsis siv neeg lubrication system nrog lub sijhawm thiab ntsuas cov roj, nruab nrog qis siab thiab qis roj qib kev nyab xeeb tswb. AC swivel lub taub hau bearing thiab lub cev muaj zog lub cev muaj zog lubrication yuav tsum ua raws li Mepro cov hom roj thiab cov sijhawm saib xyuas.
Daim ntawv thov
Aerospace Aluminium Panels & Stringers
Lub dav hlau fuselage panels, tis panels, thiab stringers feem ntau tshaj 8 meters nyob rau hauv ntev nrog 2-3 meter widths. Lub rooj 3000 × 10000mm haum rau tag nrho-ntev panels yam tsis muaj seem machining. Qhov nogantry hom ntsug machining chawkhaws cov khoom ua haujlwm ruaj khov thaum lub sijhawm ua haujlwm, tiv thaiv inertial deformation tshwm sim hauv kev txav - rooj tsim - tshwj xeeb yog qhov tseem ceeb rau nyias - cov phab ntsa aerospace. Ib qho kev teeb tsa ua haujlwm ob qho tib si sab hauv thiab sab nraud profiles, hnab tshos, thiab lub qhov muag pom kev. Lub A-axis ± 110℃ncav cuag ntug chamfers thiab foob grooves. 10500mm X-axis mus ncig teb chaws npog tag nrho lub vaj huam sib luag ntev, thiab linear scale tag nrho kaw-loop tswj xyuas kom meej qhov chaw qhov tseeb tsis degrade dhau mus ntev.
Loj Automotive Vaj Huam Sib Luag Pwm
Sab vaj huam sib luag, ru tsev vaj huam sib luag, qhov rooj vaj huam sib luag, thiab lwm yam stamping tuag feem ntau tshaj 4 × 8 meters hauv qhov loj. 5-axis ib txhij ua haujlwm tso cai rau sab- ntug txiav es tsis txhob pob- qhov ntswg taw tes txiav, txhim kho qhov chaw zoo. 1500mm Z-axis mus txawv tebchaws ntxiv rau ± 110℃A-axis kev sib sib zog nqus - axis sidewalls nrog tsawg cuam tshuam. Tus choj elevated kaw- ncej qauv muab rigidity thiab thermal stability rau ntev -lub sij hawm nruam pwm machining.
Cua Turbine Hniav Moulds
Hniav pwm yog ntev thiab nqaim - feem ntau tshaj 10 meters nyob rau hauv ntev - thiab 3000 × 10000mm rooj yog ib tug zoo meej haum. Pwm nto yog complex thiab yuav tsum tau 5-axis contour milling. Qhov nogantry hom ntsug machining chawnrog 10500mm X-axis mus txawv tebchaws thiab 5-axis muaj peev xwm tshwj xeeb yog zoo- haum rau ultra-ntev, nkhaus workpieces xws li cua turbine hniav pwm.
Rail Transit & Zog Loj Cheebtsam
High -Kev ceev tsheb ciav hlau underframes, bogie thav duab, thiab lwm yam welded lug 8-10 meters ntev - marine stern ncej brackets, rudder horns, thiab lwm yam cam khwb cia steel Cheebtsam - loj loj, hnyav hnyav, nrog rau cov machining loj. Cov qauv choj siab nrog lub rooj ruaj ruaj yog qhov zoo dua rau cov khoom siv welded nrog qhov chaw tsis sib luag ntawm lub ntiajteb txawj nqus thiab tsis ruaj khov clamping. Lub 10500mm X-axis mus ncig ua haujlwm npog tag nrho cov haujlwm ntev, ua tiav txhua qhov haujlwm hauv ib qho kev teeb tsa.
FAQ
1. Yuav ua li cas linear scale tag nrho kaw - voj tswj ntawm 10-meter ntev mus txawv tebchaws?
Zoo heev. Rack drives muaj qhov nthuav dav thermal nthuav dav ntev mus ntev - 5℃khw hauv pem teb kub hloov ua rau kwv yees li 0.6mm ntawm thermal loj hlob hauv 10-meter khib. Lub kaw lus ib nrab - kaw (motor encoder nkaus xwb) tsis tuaj yeem ntes qhov kev nthuav dav no, ua rau muaj qhov yuam kev loj. Linear scales ncaj qha ntsuas qhov tseeb eeb txoj hauj lwm thiab pub cov ntaub ntawv rov qab mus rau lub system rau tiag tiag -lub sij hawm thermal them nyiaj. Tsis tas li ntawd, cov ntu khib nyiab muaj qhov yuam kev splice - linear scales them rau txhua ntu qhov sib txawv. Rau 10-meter ntev workpiece nrog 0.04mm positioning raug qhov yuav tsum tau, linear scale yog qhov tseem ceeb.
2. Dab tsi yog qhov zoo ntawm A-axis ± 110℃tshaj ± 105℃hauv kev tsim khoom?
Qhov ntxiv 5℃pab hauv ob qhov xwm txheej tshwj xeeb: Ua ntej, aerospace structural parts qee zaum siv 108℃-110℃chamfers lossis sidewall kaum - ± 105℃tsis tuaj yeem ncav tsis tau yam tsis hloov lub workpiece lossis siv lub taub hau, thaum ± 110℃tuav lawv ncaj qha. Thib ob, rau cov kab noj hniav sib sib zog nqus, qhov ntxiv 5℃tso cai rau cov cuab yeej axis mus rau sab phab ntsa ntau ntxiv, txo kev cuam tshuam kev cuam tshuam - tshwj xeeb tshaj yog thaum siv cov cuab yeej luv luv thiab cov cuab yeej loj loj qhov kev tshem tawm nruj.
3. Dab tsi yog qhov txiaj ntsig ntawm lub rooj ruaj khov hauv kev tsim choj siab?
Nyob rau hauv kev txav rooj tsim, workpiece hnyav ncaj qha cuam tshuam lub rooj txav inertia thiab kev sib txhuam - workpieces hnyav nce X-axis tsav load thiab qeeb acceleration/deceleration teb. Hauv kev tsim choj siab, lub rooj yog tsau - tag nrho cov axis txav tshwm sim saum lub rooj. Txawm hais tias hnyav npaum li cas ntawm cov khoom ua haujlwm, X / Y / Z tsav lub zog thiab cov lus teb dynamic tseem nyob li qub. Tsis tas li ntawd, nyias- cov phab ntsa lossis cov khoom siv welded tuaj yeem hloov lossis deform thaum lub sijhawm nrawm / qeeb ntawm cov ntxhuav txav - cov rooj ruaj khov tshem tawm qhov kev pheej hmoo no.
4. Lub tshuab puas txhawb kev koom ua ke automation?
Yog lawm. Txhawb nqa neeg hlau thauj khoom / tshem tawm, hauv -kab tshuaj ntsuam xyuas tshuab rau kev ntsuas tsis siv neeg thiab ua haujlwm ua haujlwm calibration thaum lub tshuab ua haujlwm. Muab cov teeb pom kev zoo- tawm kev tsim muaj peev xwm nthuav dav nrog kev xaiv tsis siv neeg thauj khoom / tshem tawm thiab hauv - cov txheej txheem tshuaj xyuas. Qhov nogantry hom ntsug machining chawnrog lub rooj tsim kho tau zoo- haum rau kev sib koom ua ke automation - workpiece txoj hauj lwm yog tsau, yog li robotic load / unload txoj hauj lwm tsis tas yuav kho nrog lub rooj hloov chaw.
Cim npe nrov: Tuam Tshoj gantry hom ntsug machining chaw, Tuam Tshoj gantry hom ntsug machining chaw manufacturers, lwm tus neeg, Hoobkas
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